Category Archives: CNC

Evil Mad Scientist Laboratories: Year 3

Evil Meggies

Happy birthday to us! Evil Mad Scientist Laboratories is now three years old.

To celebrate, we’re rounding up our most interesting projects from this past year.

Quick projects and observations:

Magnet tricks
17 cool magnet tricks

moneyDensity.kopi
The monetary density of things

Cheap calendar 2
Cheap Perpetual Calendar

Parts Tray-14
Contact Lens Case Small Parts Tray

Simple LED Projects:

lanterns - 11
Quick, easy, temporary, and beautiful LED garden lights

RoboGames Awards (on)
RoboGames Awards

LED Ghostie
LED Ghosties for Halloween

Food Hacking:

Dry Ice Martini
The Hungry Scientist Handbook

Decoder 2
South Indian Restaurant Menu Decoder

 

"That's no melon!"
“That’s no melon!”

Grillin 2
Hot Dog Bun Grilling Jig

LOLHearts - 34
Improved Custom Message Hearts

Apple Pie
Now that’s an Apple Pie!

Caprese - 16
Eyeball Caprese

Fractal Snowflake Cupcakes - 24
Fractal Snowflake Cupcakes

 

CandyFab

CF6k
The CandyFab 6000

Papercraft

Harley Sleeps
Cardboard Cat Chaise

EdgeLitCard - 49
Edge-Lit Holiday Cards

Hex Boxes5
Hexagonal Stacking Boxes

frabjous - 01
Making a Frabjous

Electronics Projects

Interactive LED Dining table
Interactive LED Dining Table Circuit

 

Color distortion
Giant seven segment displays

DarkPumpkin - 11
Dark detecting jack-o’-lantern

SolarCircuits - 06
Simple Solar Circuits

Soft Circuit Merit Badge14
Soft Circuit Merit Badge

Kit Projects

Meggy Rainbow
Meggy Jr RGB

VideoPeggy - 09
Video Peggy in action

Peggy 2 RGB
Peggy 2 RGB

2313Card - 1
ATtiny2313 breakout boards

Card1.1Top
Revised ATmegaXX8 boards

Crafty Projects

d12 Bag
DIY d12 Handbag (of Holding)

Meggy Jr RGB Cozy-21
Meggy Cozy

no-sew iPhone cozy14
No-sew iPhone Cozy

fabric klein bottle
Fabric Klein Bottle

Seat recovery
Reupholstery with Used Denim

Missile Command Skirt 24
Missile Command Circle Skirt

Fishbowl cat quilt29
Fishbowl Cat Quilt

Maulie-25
Turning Mollie into Maulie

Bicycle lunch bag
Bicycle Frame Lunch Bag

Acrylic Nesting Bracelets-1
Sinusoidal Bracelet Design

Microcontroller Projects

Time exposure
Tennis for Two, a video game from 1958

stockpumpkin - 11
Scariest Jack-o’-Lantern of 2008

mignonette - 09
70 bits of gaming goodness

Serial Port Added
AVR Serial Communication

lissajous-dark - 07
POV Lissajous figures

Mobius Circuit - 21
Single sided circuit board

bulbdial_1
A Bulbdial Clock

Geek Design

Snowflake generator
Vector Snowflake Application

Kindling
The Amazon Kindling

Pi (squared) trivet - 9
Pi Pie Trivet

lego - 2
Lego Kitchen Crafts

Binary Birthday
Binary Birthday

(Whew!)

Fabbing at Maker Faire

MakerBot Tour


CandyFab managed to infiltrate a couple of the other 3D printing projects at Maker Faire this past weekend. That’s me above, at the MakerBot booth, in my brand-new MakerBot shirt, explaining MakerBot to some Maker Faire visitors. Below, Kenji’s Fab at Home sports a brand new CandyFab vinyl racing sticker. CandyFab itself performed like a champ, printing candy and raising blood sugar levels all weekend while we talked shop with all the other fabbers.


FabatHome

The CandyFab 6000

CandyFabLogo-color

Today we are relaunching the CandyFab Project with a new logo and a new wiki site, wiki.candyfab.org.

But more importantly, we are unveiling this new machine, the CandyFab 6000:

CF6k

It’s a brand new CandyFab– still in beta. A clean break, designed from the ground up with almost no parts in common with the original, the CandyFab 4000. All new mechanics. All new electronics. All new software. Smaller but still big: the build volume is more than 10 liters, but it’s now small enough to fit on a desk top.

second

Here’s one of the first objects that we fabbed on the CandyFab 6000: a drilled sphere, about two inches in diameter and layer thickness of 1/15 inch. There’s plenty of room for improvement, and finally we have a machine that can be improved.

Window-2

The machine is designed so that it can be made from scratch– i.e., without dumpster diving for old HP pen plotters. Three axes of quadrature-encoded DC servo motor control. Timing belts and acme lead screws. Food-safe sugar containment. The body is made from laser-cut plywood with acrylic highlights and stainless steel hardware. (Steampunk-compliant brass thumbscrews where appropriate, too.)

Zuccherino

The new modular electronics control platform is called Zuccherino— that’s italian for “Sugar cube.” One Arduino-compatible circuit board per axis. (Our prototype above shows X,Y,Z, Heat, and Air axes, plus a master board.)

It’s an expandable system for all kinds of motion control projects, and we’ll be making kit versions of all of the Zuccherino boards later this summer.

We’ve also got new cross platform control software — called CandyFabulous underway, and it’s looking sweet.

Printing

And… oh can it fab sugar. In the photo here we’re partway through printing an hollow torus eight inches in diameter.

Where from here? Check out more details at CandyFab Project.

Finally, you can see the CandyFab 6000 first hand– this weekend at Maker Faire! We’ll be showing it off at booth #293, in the Expo Hall.

Printing complex shapes: A sugar chain

Sugar Chain We made this chain of twelve giant links on the CandyFab 4000 to demonstrate the fabrication of a complex object, the sort that is difficult to make by conventional machining processes. You can see the 3D model and some build pictures for this monstrosity over at CandyFab.org.

This object also highlights the relatively large build envelope of the CandyFab– significantly larger than that of most other low end (i.e., under $50k) 3D fabrication systems.

PS for Chemistry geeks: insert joke about long-chain hydrocarbons here.

 

The Flying Spaghetti Monster, on toast

four FSMs

One of the things that we kept hearing as a comment about our CNC toast story is that we really should be printing the Virgin Mary on grilled cheese sandwiches, or something like that.

As it turned out, by the time that we actually wrote about our toasting, we had already moved on to bigger and (probably) better things, like printing sugar. Since we were rushing to get ready for Maker Faire, we didn’t get a chance to make more creative toast.
But, Maker Faire has come and gone, and we’ve finally got our machine reassembled, and so here we are toasting again. Believe it or not, this is actually a step in the right direction for CandyFab as well, because these were printed at 20 DPI, already an improvement with four times as many pixels as our previous batches at 10 DPI. These four Flying Spaghetti Monster images on toast are adapted from the original artwork in pencil, by Bobby Henderson.

Oh yeah, and I put one of them on eBay. =D

A few more sugar sculptures

Sugar Soliton

This is a rendering of the sculpture Soliton by Bathsheba Grossman, as output by the CandyFab 4000; it’s a three-dimensional form made out of pure sugar. Seeing Bathsheba’s sculptures at the 2006 Maker Faire was the inspiration for us to build the machine in the first place, so it’s quite exciting to be able to print this. (The design is used by her kind permission– please buy some of her sculptures!)

This is our second try at fabbing this difficult shape. Our first attempt was at a somewhat smaller size and ran into trouble with the thin beams when *one* of our thin horizontal layers turned out to be too weakly bonded. To avoid a second failure, we enlarged the model but also ran the heater element very hot and for an extended period of time to make the pixels srong, but also larger, more rounded, and richer in color– a darker caramel.

In this view we’re looking right down at the printed layers of sugar; we think that the grain of the layers makes this look a lot like a wood carving.

Of course, that’s not all that we’ve been printing this week. Here is one more large-scale object that we made:

mobius monster

The shape is a 3/4 twist mobius strip with a square cross section and windows cut at regular intervals in all of the sides the side. Even though it’s hollow, it still weighs seven pounds and fourteen ounces– that’s a lot of sugar. We’re bringing this monster to Maker Faire this weekend, so you can see it for yourself, too.

Solid freeform fabrication: DIY, on the cheap, and made of pure sugar

CandyFab Sign

In February we gave a sneak preview of our project to construct a home-built three dimensional fabricator. Our design goals were (1) a low cost design leveraging recycled components (2) large printable volume emphasized over high resolution, and (3) ability to use low-cost printing media including granulated sugar. We are extremely pleased to be able to report that it has been a success: Our three dimensional fabricator is now fully operational and we have used it to print several large, low-resolution, objects out of pure sugar.

Coil Screw, dodecahedron

Continue reading Solid freeform fabrication: DIY, on the cheap, and made of pure sugar